Vermati Engineering LLC

Provides CNC turning, milling, boring, threading, and finishing for critical components, supported by rigorous QA verification.

• CNC Turning, Milling, Boring & Threading

  Handles large and small parts up to 12 tons, including shafts, housings, gear sets, crankshafts, and engine blocks.

• Reverse Engineering of Legacy Components

  Recreates obsolete or legacy parts from worn components using advanced metrology and drafting.

• Dimensional Verification with Inspection Reports

  Provides high-precision coordinate-measuring machine inspections and dimensional reports to ensure strict tolerance compliance.

Fabricates heavy steel structures and components under certified WPS/PQR welding procedures.

• Heavy Structural Steel Fabrication

  Produces robust steel structures for ports, bridges, airports, and quarry facilities.

• Pressure Piping Fabrication & Repair

  Executes certified fabrication and repairs for critical pressure piping and boiler systems.

• Certified Welding Supervision

  Oversees welding operations with qualified personnel, traceable consumables, and rigorous inspections.

Designs, fabricates, and repairs ASME, API, and NBIC-compliant pressure vessels, skids, and tanks.

• Pressure Vessel Fabrication

  Constructs and repairs custom pressure vessels to exact ASME and NBIC code standards.

• Skids, Tanks & Piping Systems

  Integrates complete skid packages, storage tanks, and industrial piping assemblies.

• Hydrostatic & Pressure Testing

  Conducts high-pressure hydrostatic tests with complete photographic records and certification packages.

Restores heavy industrial machinery and rotating equipment to original performance standards.

• Engine, Pump & Gearbox Rebuilds

  Teardown, inspects, and rebuilds transmissions, gearboxes, pumps, and motors with certified reassembly.

• Hydraulic Cylinder Manufacturing & Repair

  Manufactures and repairs hydraulic and pneumatic cylinders, loaders, and lifts for severe service.

• Functional Testing & QA Release

  Performs final operational tests with comprehensive quality assurance release documentation.

Applies industrial blasting, protective painting, and advanced thermal sprays to defend against corrosion.

• Industrial Blasting & Protective Painting

  Prepares metal surfaces and applies industrial-grade protective coatings to SSPC/NACE standards.

• Thermal Spray & Hard Chrome Plating

  Restores worn components and extends service life using HVOF and ARC thermal sprays alongside hard chrome plating.

• Coating QA Documentation

  Documents surface profiles, paint dry film thickness (DFT), adhesion, and cure parameters.

Performs metallurgical, fluid, and non-destructive testing for quality control and predictive maintenance.

• Metallurgical Verification & PMI

  Conducts Positive Material Identification and metallurgical analysis to verify raw materials.

• NDT Inspection

  Performs ultrasonic, magnetic particle, and dye penetrant testing by certified Level II inspectors.

• Failure Analysis

  Investigates material and component failures, producing detailed forensic reports with actionable corrective recommendations.

Delivers 3D laser scanning, alignment, and traceable calibration for precision industrial tools.

• 3D Laser Scanning & Alignment

  Deploys FARO 3D laser scanners and Easy-Laser tools for high-precision alignment and digital twin creation.

• CMM Verification

  Utilizes coordinate-measuring machines to verify micro-tolerances on machined components.

• Traceable Instrument Calibration

  Calibrates gauges, torque tools, and electrical instruments, supplying certificates traceable to standards.

Provides 2D/3D design, reverse engineering, finite element analysis, and computational fluid dynamics.

• CAD Drafting & 3D Modeling

  Generates precise drafting and 3D modeling for manufacturing, fabrication, and structural layouts.

• FEA & CFD Analysis

  Simulates stress, load, fluid flow, and thermal performance to validate designs before execution.

• Design Optimization

  Refines structures and components to improve manufacturability, operational efficiency, and durability.

Mobilizes rapid field teams for on-site installation, commissioning, and disaster recovery.

• On-Site Inspection & Installation Support

  Deploys technical specialists to support on-site fit-up, inspection, and structural repairs.

• Commissioning Supervision

  Oversees the startup and operational commissioning of rebuilt systems and new fabrications.

• 24/7 Emergency Mobilization

  Responds to critical failures and storm damage with rapid mobilization and emergency fabrication services.