Tri-Star Design, Inc.

Electronic hardware engineering covering concept through volume production, including custom digital and analog system design, simulation, and verification.

• PCB Design Services

  High-performance printed circuit board and flex circuit layout.

• FPGA Design Services

  Full lifecycle FPGA and CPLD design using VHDL and Verilog, spanning architecture planning, timing closure, and logic verification.

• Electronic Board Prototyping

  Assembly and testing of early-stage proof of concept hardware.

• Cable and Harness Design

  Custom electrical cable design and harness integration for multi-system configurations.

• Regulatory Compliance Testing

  Preparation and execution of compliance qualification testing to meet stringent industry standards.

Comprehensive structural and aesthetic product engineering, optimizing for form, fit, functionality, and thermal constraints.

• Industrial Design

  Aesthetic concept development, 2D drawings, and 3D renderings to balance visual appeal with physical utility.

• Mechanical CAD and CAM Design

  Detail engineering, solid modeling, and generation of 3D computer assemblies using advanced CAD suites.

• Enclosure and Chassis Design

  Structural design for sheet metal and plastic injection molded enclosures, incorporating EMI/RFI shielding.

• Thermal and Finite Element Analysis

  Analytical heat transfer, computational fluid dynamics simulation, and finite element stress analysis.

• Rapid Prototyping and 3D Printing

  In-house physical prototype fabrication using high-resolution fused deposition modeling and machining.

Embedded software design across the device stack, supporting custom hardware integration, control, and user interaction.

• Embedded Firmware Development

  Microcontroller, microprocessor, and digital signal processor programming.

• Device Drivers and Kernel Development

  Low-level operating system integration and hardware-specific control software.

• Data Connectivity and Middleware

  Communication protocol implementation and system middleware integration.

• HMI Screen Design

  User interface and display software development for interactive hardware applications.

Comprehensive end-to-end product realization, bridging early-stage concepts with scaled manufacturing.

• Functional Specification Development

  Formulating comprehensive product requirements documents and design objectives.

• Systems Integration and Debugging

  Unifying electrical, mechanical, and software subsystems into unified working prototypes.

• Environmental and Stress Testing

  Subjecting assemblies to physical and environmental constraints to verify reliability.

• Transition to Manufacturing

  Design transfer, manufacturing documentation, and programming strategies to support contract production.