Providing Innovative Engineering Solutions
Tri-Power Design, LLC is an ISO 13485:2016-certified engineering and manufacturing partner specializing in medical device development, custom machinery, and automation systems integration. Located in Denville, New Jersey, the practice delivers turnkey solutions including contract manufacturing, CNC machining, rapid prototyping, and engineering services across mechanical, electrical, and automation disciplines. It supports Fortune 500 leaders and innovative startups with speed, precision, and a total solutions approach.
ISO 13485:2016
Anthony La RosaPrincipal / Co-Owner
Robert Charles MasticePrincipal / Co-Owner
Provides turnkey automation integration, PLC programming, custom machinery design, and robotics integration to optimize industrial processes.
Custom PLC programming and system design to automate industrial machinery and processes.
Design and build of bespoke automated equipment tailored to specific assembly and testing requirements.
Integration of advanced robotic systems to improve efficiency and throughput in production environments.
Delivers comprehensive multidisciplinary engineering and design services, taking products from initial concept through CAD/CAM design and detailed engineering.
Turnkey product development of medical and orthopedic instruments, implants, and devices.
Product design and electronic integration for consumer-facing technology and devices.
Multidisciplinary design of automation systems including mechanical, electrical, and control architecture.
Computer-aided design and manufacturing layout services for complex assemblies.
Offers short-run contract manufacturing and precision fabrication, utilizing advanced processes like CNC machining, plastic fabrication, thermoforming, and precision grinding.
Short-run and turnkey contract assembly, production, and testing.
High-precision computer numerical control machining for prototype and production components.
Custom plastic machining, thermoforming, and assembly.
Finishing services to achieve ultra-precise tolerances on critical components.
Thermal processing to alter material properties for strength and durability.
Delivers rapid prototyping solutions, including medical device and consumer product prototyping, to accelerate time-to-market.
Fast-turnaround functional prototypes using various additive and subtractive methods.
Specialized prototyping adhering to regulatory and clinical standards.
Functional prototypes to evaluate aesthetics, ergonomics, and mechanical assembly.
Medical Devices · Aerospace · Industrial · Pharmaceutical · Automation & Controls · Manufacturing · Consumer Products
Medical Devices · 2020
Designed and developed a plastic sheath with an integrated bellows that slides over glass ampoules used in orthopedic operating rooms. The bellows contains shards and sharp slivers to protect technicians, while a filtered pour spout reduces glass transfer into the bone cement mix.
Medical Devices · 2021 · Client: DJO
Collaborated on the development of a unicompartmental knee arthroplasty (UKA) implant system. Analyzed competing systems and articulating surfaces using anatomical scan data to design an anthropometric geometry across six bone sizes that supports unconstrained articulation, preserves bone, and minimizes overhang.