The Mouat Company, Inc.

Collaborative early-stage design drawing on extensive project estimating databases and a library of prior concepts to rapidly produce innovative, facility-specific process solutions before significant capital is committed.

• Process Throughput Analysis

  Collaborative review of client process requirements to confirm the facility design will meet target throughput and performance specifications.

• Capital Cost Estimation

  Database-driven budgeting informed by hundreds of completed projects, establishing reliable cost benchmarks early in the project lifecycle.

Industrial process design for foundry, frac sand, and mineral processing facilities, refined through direct commissioning feedback applied across successive projects in a continuous improvement cycle.

• Foundry Facility Process Design

  Process layouts and equipment selection for metal foundry operations, backed by decades of foundry-specific design-build experience.

• Frac Sand Plant Process Design

  Process design for frac sand production facilities, addressing throughput requirements, equipment sizing, and overall facility layout.

• Mineral Processing Plant Design

  Process design for mineral processing facilities, with layouts optimized for material flow, capital efficiency, and operational performance.

3D CAD models let clients visualize and collaborate on facility design during development; the same models are handed off to an integrated fabrication partner to drive CNC production of structural and mechanical components.

• Client Visualization & Collaboration

  Shared 3D models support real-time client collaboration throughout the design phase, confirming project scope before construction begins.

• CNC-Driven Fabrication Integration

  Standardized CAD hand-off to a long-standing fabrication partner converts design models directly into shop drawings and machine instructions for structures and equipment.

Coordination of licensed professional engineers across all disciplines - civil, structural, mechanical, and electrical - with state licensure coverage across all U.S. states.

• Civil & Structural Engineering

  Site civil and structural engineering performed by licensed PEs coordinated through Mouat's established partner network.

• Mechanical & Electrical Engineering

  Mechanical and electrical discipline engineering coordinated with licensed PEs providing coverage in all U.S. states.

Full construction services from engineering through commissioning and start-up, delivered under a single fixed-price contract for industrial processing facilities.

• Project Management

  End-to-end project management from contract execution through facility start-up, with Mouat retaining direct accountability for cost and schedule.

• Commissioning & Start-Up

  On-site commissioning and start-up support to bring facilities to target throughput and performance, with lessons fed back into subsequent designs.