Threaded Rod Fatigue Life Improvement
Manufacturing · 2021
Project details
Achieved a 15x improvement in fatigue life for threaded rods through engineered residual compression and surface enhancement processing.

Extending component life and improving performance
Surface Enhancement Technologies, LLC, part of the Lambda Technologies Group, provides surface treatment services that impart compressive residual stress to improve component performance, extend component life, and mitigate failure mechanisms such as metal fatigue, stress corrosion cracking, pitting, fretting, and foreign object damage.
ISO/IEC 17025
Turnkey surface treatment processing customized to application requirements, deployable during manufacturing or maintenance either in-house or in-situ using CNC machine tools or robots.
A mechanical surface enhancement process using a CNC-controlled rolling contact tool to impart a deep, stable compressive residual stress field with minimal cold work.
A variation of LPB designed for applications where low cold work is not a primary requirement.
A process that treats vulnerable areas of a component with highly controlled impacts to impart beneficial compressive residual stress.
A traditional burnishing process where a tool is rolled across the surface with sufficient force to generate compressive residual stress.
Engineering services to tailor shot peening specifications for optimum fatigue results and minimized processing times.
Engineering support for selecting, optimizing, measuring, and validating residual-stress-based surface treatment strategies.
Precision measurement using x-ray diffraction and other methods to map residual stress profiles.
Assistance with selecting the most appropriate surface enhancement method for specific mechanical applications.
Quantitative analysis of retained austenite levels to evaluate material stability and performance.
Engineering and testing to tailor process parameters for maximum fatigue life and performance.
Laboratory and analytical support focused on fatigue performance, cracking mitigation, and failure investigation.
Analytical and experimental evaluation to characterize fatigue behavior and implement preventative treatments.
Surface integrity solutions designed to eliminate stress corrosion cracking in susceptible alloys.
Metallurgical and mechanical investigation to determine root causes of component failure.
Targeted surface enhancement designs to mitigate crack initiation and propagation caused by fretting.
Aerospace · Power Generation · Medical Devices · Defense · Automotive
Manufacturing · 2021
Achieved a 15x improvement in fatigue life for threaded rods through engineered residual compression and surface enhancement processing.
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Evaluated and improved the fatigue life of R0 compressor blades using Low Plasticity Burnishing to mitigate fatigue mechanisms.