Surface Enhancement Technologies, LLC

Extending component life and improving performance

Website

About the firm

Surface Enhancement Technologies, LLC, part of the Lambda Technologies Group, provides surface treatment services that impart compressive residual stress to improve component performance, extend component life, and mitigate failure mechanisms such as metal fatigue, stress corrosion cracking, pitting, fretting, and foreign object damage.

Established
1977
Firm type
Materials Engineering · Materials Testing

Credentials

ISO/IEC 17025

Capabilities

Surface Treatment Services

Turnkey surface treatment processing customized to application requirements, deployable during manufacturing or maintenance either in-house or in-situ using CNC machine tools or robots.

  • Low Plasticity Burnishing (LPB)

    A mechanical surface enhancement process using a CNC-controlled rolling contact tool to impart a deep, stable compressive residual stress field with minimal cold work.

  • Controlled Plasticity Burnishing (CPB)

    A variation of LPB designed for applications where low cold work is not a primary requirement.

  • Controlled Impact Burnishing (CIB)

    A process that treats vulnerable areas of a component with highly controlled impacts to impart beneficial compressive residual stress.

  • Deep Rolling

    A traditional burnishing process where a tool is rolled across the surface with sufficient force to generate compressive residual stress.

  • Shot Peening Optimization

    Engineering services to tailor shot peening specifications for optimum fatigue results and minimized processing times.

Residual Stress & Surface Integrity Engineering

Engineering support for selecting, optimizing, measuring, and validating residual-stress-based surface treatment strategies.

  • Residual Stress Measurement

    Precision measurement using x-ray diffraction and other methods to map residual stress profiles.

  • Surface Treatment Selection

    Assistance with selecting the most appropriate surface enhancement method for specific mechanical applications.

  • Retained Austenite Measurement

    Quantitative analysis of retained austenite levels to evaluate material stability and performance.

  • Surface Treatment Optimization

    Engineering and testing to tailor process parameters for maximum fatigue life and performance.

Failure & Fatigue Analysis

Laboratory and analytical support focused on fatigue performance, cracking mitigation, and failure investigation.

  • Metal Fatigue Analysis and Mitigation

    Analytical and experimental evaluation to characterize fatigue behavior and implement preventative treatments.

  • Stress Corrosion Cracking Prevention

    Surface integrity solutions designed to eliminate stress corrosion cracking in susceptible alloys.

  • Failure Analysis

    Metallurgical and mechanical investigation to determine root causes of component failure.

  • Fretting Fatigue Crack Elimination

    Targeted surface enhancement designs to mitigate crack initiation and propagation caused by fretting.

Industries

Aerospace · Power Generation · Medical Devices · Defense · Automotive

Projects

Threaded Rod Fatigue Life Improvement

Manufacturing · 2021

Project details

Achieved a 15x improvement in fatigue life for threaded rods through engineered residual compression and surface enhancement processing.

Surface Enhancement Technologies, LLC - Engineering Firms