Concrete Intelligence Platform
Sensytec, Inc. is a Houston, Texas-based company that designs and manufactures patented wireless concrete sensors and a cloud analytics platform for real-time concrete monitoring. Its products measure temperature and electrical resistivity directly from inside concrete pours, enabling contractors and precast producers to make data-driven decisions on form stripping, post-tensioning, and quality control without waiting for traditional cylinder break tests. The sensor suite is ASTM C1074, AASHTO T-358, and ASTM C1876 compliant, and serves general contractors, precast and prestressed concrete plants (PCI- and NPCA-certified), state DOT producers, and advanced materials researchers. Clients include Skanska and Harvey Builders. Made in the USA.
Multi-probe wireless sensor measuring temperature and electrical resistivity embedded directly in concrete. Reusable for 3 years with 1-mile wireless range. ASTM C1074, AASHTO T-358, and ASTM C1876 compliant.
Continuous embedded temperature measurement throughout the concrete cure cycle, supporting hot-weather (ACI 305) and cold-weather (ACI 306) compliance logging.
Four-electrode in-situ bulk resistivity per ASTM C1876, tracking pore-structure development, hydration kinetics, and durability indicators such as chloride permeability.
ASTM C1074 maturity method delivering real-time in-place strength estimates with 98%+ accuracy versus cylinder breaks; calibration performed once on the project mix design.
Rugged mobile wireless sensor with free iOS/Android app for real-time field monitoring by general contractors and lab researchers. Quick setup for job-site and field validation use.
Automatic match-cure chamber for ASTM-compliant cylinder curing (ASTM C31, C192, C1074). Tracks bed temperature and cures companion cylinders to match in-place concrete. Cloud-logged via SensyHub.
Subjects companion test cylinders to the same temperature profile as the structural element, eliminating over-cure or under-cure errors that can bias break results by 10-30 degrees F.
Continuous monitoring of the prestressed bed temperature used to drive the match-cure chamber in real time.
All match-cure temperature histories and companion cylinder data automatically logged in SensyHub for compliance reporting and QC documentation.
Real-time cloud dashboards with AI-driven predictive strength analytics, smart alerts, full PDF reporting, CSV data export, and open APIs for BIM, digital twins, and ERP platforms. Multi-user access with view-only and edit roles.
Live sensor dashboards accessible via mobile and web, with multi-sensor overlay on one graph for side-by-side comparison across beds or job sites.
Machine-learning predictions of in-place concrete strength from continuous maturity and resistivity data streams.
Full compliance PDF reports and raw CSV exports with timestamps, temperature, resistivity, maturity, and estimated strength for QC binders and owner submittals.
Open APIs for connecting sensor data to BIM platforms, digital twin workflows, and ERP scheduling systems; supports stored-and-forwarded uplink for remote or intermittent-connectivity sites.
Configurable threshold alerts pushed to phones when temperature, differential, or strength targets are reached or exceeded.
Quality control platform for PCI- and NPCA-certified precast plants and state DOT producers. Supports PCI MNL-116, MNL-117, MNL-130, NPCA QCM-001, TxDOT, FDOT, and Caltrans certification programs. Manages drawings, NCRs, batch logs, break logs, and post-pour sticker workflow in one daily flow tied to the pour record.
First-class checklist modes for PCI MNL-116 (structural precast/prestress), MNL-117 (architectural precast), and MNL-130 (bridge products); plants certified to multiple manuals can run them in parallel on the same site.
First-class NPCA QCM-001 mode for utility, drainage, manholes, vaults, septic, and other NPCA-scope plants; multi-plant operations can mix PCI, NPCA, and DOT modes per site.
TxDOT, FDOT, Caltrans, and other AASHTO-aligned state DOT plant certification modes; plants shipping to multiple DOTs can configure each program independently and run them in parallel.
Distinguishes cast drawings from construction drawings and tracks revisions so crews always pour off the correct sheet; pulls the day's schedule from ERP, Excel, PDF, or manual entry.
Nonconformance reports tied directly to the pour record with disposition workflow exportable for PCI and NPCA inspectors.
Automated post-pour sticker generation, scheduled recurring checks, and exception logging tied to the pour record; audit trail builds as work happens, not the week before an audit.
Manufacturing · Infrastructure · Airports · Commercial · Research Facilities
Washington, DC · Commercial · Client: Skanska
Real-time concrete monitoring accelerated a major commercial construction project. Sensors delivered in-place strength data compressing floor cycles.
Manufacturing
SensyCure tracked the prestressed bed within 0.79 degrees F while a legacy match-cure system over-cured companion cylinders up to 27 degrees F above the bed, demonstrating the accuracy advantage of automatic match-cure for precast and prestressed QC programs.
Houston, TX · Airports
Streamlining critical runway repairs with real-time concrete strength data.