Additive at Scale

Provides comprehensive product development and engineering support from initial concept through production-ready designs.

• Mechanical Concept Development

  Develops initial mechanical concepts and design solutions based on identified technical requirements and goals.

• Design for Additive Manufacturing

  Optimizes component designs for specific manufacturing processes to reduce cost, weight, and production risk.

• Industrial Design Integration

  Integrates aesthetic, ergonomic, and user-experience considerations into the product development process.

• Three-Dimensional Modeling

  Creates detailed digital representations of products, capturing precise dimensions, shapes, and surface textures.

• Engineering Simulation and Analysis

  Evaluates physical robustness and performance using computer-aided engineering tools to verify design functionality.

  • Stress and Structural Analysis

    Performs finite element analysis on components and assemblies to verify structural integrity under load.

  • Thermal and Fluid Flow Simulation

    Analyzes heat transfer and fluid dynamics to optimize thermal performance and system flow.

  • Multibody Dynamics and Kinematics

    Simulates moving mechanisms to evaluate durability and mechanical performance.

• Generative Design and Topology Optimization

  Applies artificial intelligence algorithms and advanced design methods to generate high-performance structures with optimized stiffness-to-weight ratios.

• Electrical Engineering

  Designs electrical systems and circuit integrations to support multi-disciplinary technology development.

Delivers rapid 3D printing solutions with fast turnaround, utilizing advanced materials including carbon fiber composites and production-grade thermoplastics.

• Custom Fixtures and Tooling

  Produces customized manufacturing aids, fixtures, and specialized tools to support assembly and production lines.

• Functional Prototyping

  Creates accurate physical models to test form, fit, and mechanical function before initiating full production.

• End-Use Part Production

  Manufactures durable, production-ready components directly from digital designs using advanced polymers.

Provides bridge manufacturing solutions to rapidly transition products from prototype to low-volume production.

• Polyurethane and Silicone Casting

  Creates high-quality cast parts using silicone molds for cost-effective short runs.

• Bridge Tooling and Mold Creation

  Develops 3D-printed molds and injection molding inserts to accelerate early production cycles.

• Composite and Fiberglass Layup

  Builds lightweight, high-strength structures using custom composite layup tooling.

Supports domestic scale-up with the capacity to manufacture parts in quantities ranging from single units to thousands.

• Domestic Manufacturing Scale-Up

  Facilitates rapid production transitions using cost-effective methods for polymers and metal alloys.

• Product Assembly and Finishing

  Handles post-processing, assembly, and final surface finishing to deliver complete, ready-to-use products.