Electro-Magnetically Controlled Pitch Fan
Defense · Client: US Army
Project details
Development and advancement of Electro-Magnetically Controlled Pitch (EMCP) technology funded by the US Army Small Business Innovation Research (SBIR) program.
Pilot Systems International
Smart engineering solutions for automotive controls, system validation, and regulatory compliance
About the firm
Pilot Systems International is an automotive engineering consulting practice based in Farmington Hills, Michigan. With decades of experience, it specializes in systems engineering, controls development, software and system validation, regulatory compliance management, and program management for automotive OEMs, Tier 1 suppliers, and defense agencies.
- Firm type
- Mechanical Engineering · Automation & Controls · Software Engineering
Capabilities
Systems & Controls Engineering
Service websiteDefining, designing, developing, and testing control systems and vehicle-level systems.
- Control Systems Development
Development of control systems for engines, transmissions, EV, HEV, CNG, hydrogen, battery management systems, and drone applications.
- Model-Based Design & Tools
Leveraging MATLAB, Simulink, and dSPACE tool chains for rapid prototyping and simulation.
- ADAS & Autonomous Driving Systems
Systems engineering for Advanced Driver Assistance Systems and autonomous vehicle concepts.
Electrical & Mechanical Fabrication
Service websiteFull electrical and mechanical build capabilities, from prototypes to low-volume production.
- Prototype & Vehicle Builds
HIL test benches, prototype and low-volume harness assemblies, and technology demonstration vehicles.
- Design & Fabrication Services
CAD, CAE, build-to-print, mechanical/electrical fabrication, 3D printing, and commissioning.
Consulting & Professional Services
Service websiteSubject matter expertise and surgical technical problem-solving on a project or direct-hire basis.
- Strategic Business & Technology Planning
Strategic planning, technology portfolio management, and powertrain roadmap development.
- Safety & Forensic Engineering
Crashworthiness, crash avoidance, failure analysis, root cause analysis, and expert witness services.
- Cybersecurity Architecture
Specialized automotive cybersecurity architecture design for ADAS and AD systems.
Regulatory Compliance Management
Managing complex emissions and safety compliance requirements using the proprietary CertTrac process.
- Emissions Compliance
Assisting with EPA, CARB, ZEP, and HVIP regulatory approvals and certifications.
- Safety Compliance
Navigating NHTSA, FMVSS, and related safety regulations.
Testing & Validation
Comprehensive hardware-in-the-loop (HIL) testing, durability, and environmental evaluations.
- Software & System Validation
Validation of embedded software and complex systems using HIL testing.
- Durability & Environmental Testing
Testing components and systems for environmental robustness and regulatory requirements.
Industries
Automotive · Defense
Projects
Prototype Hybrid Electric HMMWV
Defense · Client: Michigan Technological University / US Army
Project details
Collaboration with Michigan Technological University to design and develop model-based systems engineering and controls software for a prototype hybrid electric HMMWV.
Class 3 Delivery Truck Certification
Automotive
Project details
Regulatory compliance and certification of a 'last mile' battery electric Class 3 delivery truck to meet EPA (CoC) and ARB (EO) standards alongside FMVSS.
Autonomous Vehicles Understanding Support
Automotive · Client: U.S. Department of Transportation
Project details
Assisting the Department of Transportation in enhancing its understanding of autonomous vehicles, resulting in the development of the Vehicle Operating Information System (VOIS) framework.