Norton Engineering Consultants, Inc.

The right expertise at the right time, every time

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About the firm

Norton Engineering Consultants (NEC) is a front-end process engineering firm founded in 1993 and headquartered in Fairfield, NJ, with an additional office in Metairie, LA. NEC specializes in innovative, economical process, environmental, energy, and utilities engineering solutions for petroleum refining, petrochemical, midstream gas processing, and specialty chemical manufacturers. Its deep expertise spans alkylation units, combustion and fired-heater systems, crude and vacuum distillation, emission controls, hydrogen plants, and synthetic rubber and polymer manufacturing.

Established
1993
Team
Small
Firm type
Automation & Controls · Chemical Engineering · Combustion Engineering · Emissions Control · Environmental Engineering · Petroleum Engineering · Power & Utility Engineering · Process Engineering

People

Chris StevesPresident

Capabilities

Refining Process Engineering

Service website

Planning studies, process design, troubleshooting, debottlenecking, and revamp engineering for petroleum refinery units.

  • Alkylation (Sulfuric and HF)

    Unique expertise in both Sulfuric Acid and HF Alkylation Units to improve quality and safety.

  • Crude and Vacuum Distillation

    All aspects of the crude and vacuum distillation process.

  • Fluid Catalytic Cracking (FCC)

    FCC unit design, cold flow modeling, performance assessment, and CO boiler engineering.

  • Hydrotreating and Hydrocracking

    Fixed bed reactor designs, recycle gas compression systems, and unit performance monitoring.

  • Delayed Coker

    Coking operations consulting, coke cutting cycle time optimization, and tower bottoms fouling mitigation.

  • Lube Oil Processing

    Deasphalter, dewaxer, lubes processing design, batch and JIT systems, and quality improvement.

Combustion and Fired Heater Engineering

Service website

From unconventional fuels to modern safety systems and ultra-low NOx burners.

  • Fired Heater Design and Optimization

    Design of proprietary high-temperature catalytic reforming heaters, optimization studies, and revamp designs.

  • Furnace Decoking Operations

    Decoking operations consulting and fired heater coking predictive tools development.

  • Ultra-Low NOx Burner Projects

    Site-specific standards for safety instrumented systems and NOx reduction projects for fired heaters.

Emission Controls

Service website

Helping clients meet environmental limits through innovative, low-cost solutions.

  • Flue Gas Scrubbing

    Design of new Venturi and flue gas scrubbers or troubleshooting of existing scrubber systems.

  • Electrostatic Precipitators

    Design and evaluation of electrostatic precipitator systems.

  • NOx and CO2 Reduction

    Engineering solutions to meet NOx emission targets; CO2 capture technology evaluations.

Hydrogen Plant Engineering

Service website

Get all the hydrogen you need at the lowest cost possible.

  • Hydrogen Plant Design and Debottlenecking
  • Gas Clean-up Systems
  • Amine Units and Tail Gas Treatment

    Amine changes, amine degradation and heat stable salt control, amine regeneration systems, and tail gas clean-up.

Midstream Gas Processing

Service website

Gas processing expertise for midstream operators.

  • Gas Plant Design and Optimization
  • Screening Studies and Technology Evaluations

Petrochemicals and Synthetic Rubber

Service website

Unique qualifications for specialized polymer manufacturing and improved yields with lower operating costs.

  • Butyl Rubber and Poly-isobutylene

    Grass roots and revamp projects for butyl rubber and poly-isobutylene manufacturing.

  • Petrochemical Process Development

    Technology development, performance assessment, and detailed design for petrochemical units.

Advanced Control and Safety Instrumented Systems

Service website

Process safety, equipment automation, and safety instrumented system development.

  • Safety Instrumented System (SIS) Development

    Site-specific standards for safety instrumented systems for fired heaters.

  • Electrical Area Classification

Mechanical Integrity Consulting

Service website

Existing equipment evaluations and mechanical integrity programs.

Project Management and Development

Service website

Avoid costly project oversights, operational headaches, and mistakes with streamlined project development, flexibility, and execution.

  • Front-End Engineering and Design (FEED)
  • EPC Follow-up and Startup Support
  • Equipment Specification and Purchase
  • Turnaround Planning and Support

Utilities Engineering

Service website

Engineering solutions for plant utilities including steam, power, and water systems.

Industries

Oil & Gas · Petrochemical · Chemicals · Biomass & Bioenergy · Renewable Energy · Pulp & Paper · Power Generation

Projects

FCC CO Boiler Reconditioning

Petroleum Refining

Project details

Norton Engineering identified low cost upgrades to increase the flue gas side design pressure of existing CO boilers and recommended a scrubber technology change to reduce boiler back pressure, saving the client $150,000,000.

Safety Instrumented Systems and Ultra-Low NOx Burners

Petroleum Refining

Project details

A refining client contracted NEC to develop site-specific standards for safety instrumented systems for fired heaters and to develop and support projects for more than ten heaters.

Refinery Boilers NOx Reduction

Petroleum Refining

Project details

A refining client faced potential large capital expenses and rising operational costs. NEC screened low-cost options and engineered solutions to meet NOx emission targets.

Butyl Rubber and Poly-isobutylene Grass Roots Projects

Southeast Asia and Middle East · Synthetic Rubber and Polymer Manufacturing

Project details

A long-time petrochemical client contracted NEC to assist with planning grass roots poly-isobutylene projects based on proprietary technology in Southeast Asia and the Middle East.

Norton Engineering Consultants, Inc. - Engineering Firms