NobleTek, LLC

Full-range engineering services for aerospace and automotive clients, covering data conversion, composite design, 3D modeling, and digital twin solutions to modernize legacy structures and optimize new product designs.

• Data Conversion

  Specialized conversion of legacy data into modern formats, including 2D-to-3D modeling, CAD platform migration, Mylar-to-3D model creation, and point-cloud-to-surface modeling.

• Composite Design

  High-strength, lightweight structure design incorporating ply flattening, flat pattern optimization, ply book creation, laser projection, and automatic fiber placement programming.

• 3D Modeling & 2D Drawings

  Meticulous surface design, sheet metal design, part and assembly modeling, detailed 2D drawings, GD&T incorporation, and redline revisions.

• Digital Twin & MBD Validation

  Virtual replicas of physical aircraft and vehicle systems for real-time monitoring, legacy drawing validation, and Model-Based Definition validation.

• 3D Standard Parts Catalog

  Development of centralized, detailed libraries of standard 3D parts to reduce design time and maintain strict industry alignment.

Production enablement and optimization through precision CNC programming for metallic and composite components, custom tool design, and launch support.

• CNC Programming - Metallic

  Machining strategies and NC programming for simple to complex metallic components, utilizing 3- to 5-axis mill setups, fixture programming, and simulation validation.

• CNC Programming - Composite

  Tailored programming for 5-axis gantry mills and waterjet machines targeting large carbon fiber structural components and honeycomb core panels.

• Tool & Fixture Design

  Design of complex machine restraint fixtures, composite layup and trim tools, and stretch form tools tailored to exacting manufacturing specifications.

Coordinate measuring machine programming, detailed inspection, scanning metrology, and compliance reporting for high-precision components.

• CMM Programming & Inspection

  Precise dimensional validation utilizing PC-DMIS for prismatic and free-form metallic and composite components.

• First Article Inspection (FAI) & PPAP Documentation

  Preparation of ballooned drawings, FAI reports, control plans, and formal APQP/PPAP documentation to satisfy aerospace and automotive OEM requirements.

• Scanning & Metrology

  Laser scanning and photogrammetry for rapid validation, reverse engineering, and assembly fixture certification.

• Compliance & Traceability

  ISO 9001 driven workflows and comprehensive documentation designed to successfully pass rigorous customer gate reviews and quality audits.