Engineering and Manufacturing for Demanding Systems
Multiscale Systems, Inc. is an advanced materials engineering and manufacturing organization based in Worcester, Massachusetts. It supports demanding hardware programs with hybrid metal additive manufacturing, precision machining, polymer and composite development, tooling, inspection, testing, and design-for-manufacturing services for energy, aerospace, defense, marine, industrial, robotic, and nuclear applications.
ISO 9001 · AS9100 · CMMC Level 2
Structured engineering and manufacturing engagements for complex hardware programs that carry technical risk, evolving requirements, and difficult development-to-production transitions.
Development of additive, subtractive, and hybrid manufacturing workflows.
Engineering and manufacturing of inspection-ready components by combining wire-laser directed energy deposition with integrated CNC machining for demanding parts and low-volume production runs.
Materials, tooling, forming, inspection, and validation support for polymer and composite structural systems where weight, durability, and manufacturability must be addressed together.
Aerospace · Defense · Marine · Industrial · Manufacturing · Robotics · Nuclear · Power Generation · Mining · Waste Management · Oil & Gas
Power Generation
Reverse engineered from an off-the-shelf brass valve, this 316 H stainless steel valve was optimized for cryogenic temperatures involved in liquid hydrogen transportation. It features multi-alloy print capabilities to selectively reinforce the valve seat with a superalloy without requiring a complete redesign.
Nuclear
Custom designed and manufactured bearings for sodium fast nuclear reactors using wire-laser directed energy deposition (DED) hybrid manufacturing. These components use high-performance alloys (including Nickel 718, AWS 5.21 ERCoCr-A, and H11 tool steel) to perform in corrosive environments with temperatures approaching 1000 degrees Fahrenheit.
Industrial
Produced multi-material sprue bushings with an Inconel 718 core and a mild steel outer body for use in polymer and composite mold tooling. This design provides high temperature and wear resistance at the core while maintaining machinability and cost control on the outer body.
Power Generation
Developed thermoplastic composite heliostat structures engineered to reduce weight while maintaining high stiffness under wind loads in demanding outdoor environments.