Mach One Solutions
Aerospace engineering, precision manufacturing, and research support
About the firm
Mach One Solutions provides aerospace engineering, precision manufacturing, and research and development support. Operating from Tempe, Arizona, it supports experimental and historic aircraft fleets, commercial operators, military fleets, and MROs. The practice specializes in structural analysis, reverse engineering, advanced composites simulation, and custom fabrication.
- Team
- Micro
- Firm type
- Aerospace Engineering · Mechanical Engineering
People
Tim BrownGeneral Manager
Alex SchneiderFounder & Chief Engineer
Kalob AskeyAerospace Engineer
Kyler SchneiderMachinist
Capabilities
Aerospace Engineering
Service websiteComprehensive engineering services for technology development, structural substantiation, and demanding aviation requirements.
- Reverse Engineering
Supports operational continuity for commercial operators, military fleets, and MROs by reproducing discontinued parts and restoring outdated engineering documentation.
- 3D Scanning & Digitization
- Tolerance Analysis
- Comprehensive Analysis
- Aircraft Repair & Modification Substantiation
Provides aircraft structural repair substantiation for Part 145 repair stations, Part 121 and 135 operations, and MRO facilities.
- Composite Repair, Design, & Analysis
- Data Packages for FAA Approval
- Repair Plans & Work Instructions
- Advanced Composites & Manufacturing Simulation
Predicts distortion and defects and optimizes performance design for manufacturing using advanced simulation tools.
- Cure Process Analysis & Optimization
- Resin Injection & Infusion
- Preforming & Thermoforming Analysis
- Composite Tooling Design
Designs prototype and low-volume tooling for aerospace composite manufacturers.
- 3D Printed Composite Tooling Design
- Machined Composite Tooling
- Tooling Analysis & Optimization
Manufacturing & Fabrication
Service websitePrecision manufacturing services from prototyping to full-scale production tailored to demanding engineering specifications.
- CNC Machining
Machines components for aerospace OEMs, prime contractors, and government organizations.
- Milling & Turning
- Aluminum, Stainless Steel, & Alloy Steels
- Low Volume, High Mix
- Welding & Metal Fabrication
In-house welding and metal fabrication capabilities for custom fixturing and assemblies.
- Aerospace Aluminum
- Structural Steel
- Composite Tooling Manufacturing
Utilizes routing and precision techniques to manufacture ready-to-use tooling for prototype and production programs.
- Foam Tooling
- Tooling Board
- 3D Printed Tooling
- Custom Composite Fabrication
Fabricates composite structures utilizing resin infusion, out-of-autoclave prepreg, and materials including fiberglass, carbon fiber, and quartz.
Research & Development
Service websiteR&D support to advance manufacturing techniques and develop next-generation aerospace systems.
- Advanced Manufacturing
- Topology Optimization
- UAS & Counter UAS Systems
- Material Characterization
Industries
Aerospace · Aviation · Defense · Manufacturing
Projects
No projects listed yet.