Integrated Design Solutions, LLC

Design & Product Innovation Firm

Website

About the firm

Integrated Design Solutions, LLC is a product design and development practice based in Chippewa Falls, Wisconsin. Established in 1999, it integrates industrial design, mechanical engineering, electrical engineering, prototyping, and contract manufacturing under one collaborative team. The practice serves consumer, commercial, and electronic markets with specialized expertise in restaurant and food service, aerospace, hand tools, and medical categories.

Established
1999
Firm type
Mechanical Engineering · Electrical Engineering

People

Tyler Buchanan

Jason Revelle

Stacy Olson

Olivia Mack

Scott Olson

Eben Davids

Patrick McCarthy

Capabilities

Industrial Design

Service website

Fusing creativity with innovation to develop user-centered designs that excite and drive revenue.

  • Product, competitor and trend research
  • Concept exploration
  • Form and design language development
  • Color, material and ergonomic studies
  • Workflow and user scenarios
  • Storyboards
  • Renderings and animations

Mechanical Engineering

Service website

Transforming ideas into tangible products through a true integration of design for manufacturability.

  • Design for manufacturability (DFM)

    Extensive design for manufacturability expertise optimized for assembly and cost efficiency.

  • Manufacturing processes and materials

    Vast experience with a wide range of materials including sheet metal, metal castings, stampings and forgings, thermoforming, and injection molding.

  • Mechanism design and optimization
  • Reverse engineering and 3D scanning
  • Complex 3D modeling and analysis
  • Material sourcing, process reviews and recommendations

Electrical Engineering

Service website

Leveraging the latest in technology to transform products into the IoT and connected world.

  • Electronic circuit and system design

    Design and development of analog and digital electronic circuits and microcontroller-based systems.

  • Firmware Development

    Firmware design for microcontroller-based devices and systems.

  • Software development

    Custom software development for Windows, Mac, and Linux environments.

  • PCB design, layout and prototyping

    Printed circuit board layout and prototype assembly, including SMT and bridge boards.

  • Schematics, BOM and Gerber file review
  • Material sourcing, process reviews and recommendations

Prototyping

Service website

Simulating production at the prototype level using state-of-the-art prototyping processes and materials.

  • Proof of concept and functional prototypes
  • Appearance and form prototype models
  • Rapid prototype technologies

    Prototyping utilizing FDM, SLA, SLS, and Polyjet additive systems.

  • CNC machined prototypes

    Machined plastic, metal, and composite prototypes.

  • Sheet metal fabrication, welding, assembly and finishing
  • Cast urethane plastic and silicone parts
  • Thermoforming and vacuum forming

Contract Manufacturing

Service website

Low-volume and niche production services with domestic and international fulfillment capabilities.

  • Sales kits, sheet metal assemblies, store fixtures, and electro-mechanical assemblies
  • Agile manufacturing workspace

    Flexible workspaces allowing for agile manufacturing responses.

  • DFM and value engineering services
  • Additive Manufacturing (AM)
  • Sourcing, assembly, and packaging
  • Domestic and international shipping

Photorealistic Renderings

Service website

Powerful model rendering including family shots, part assemblies, cut-away and exploded views, and beauty shots with product animation and video capabilities.

  • Renderings

    Creation of family shots, part assemblies, cut-away views, exploded views, and beauty shots.

  • 3D CAD editing

    Creation, compatibility, and editing across most 3D CAD platforms.

  • Product animation and video

Demo & Tradeshow Kits

Service website

Turn-key sales and demo assets including custom kits and product displays using in-house design and prototyping.

  • Custom sales and demo kits

    Tailored kits and product displays to support trade show and sales meeting efforts.

  • Creative technology showcases

    Solutions highlighting key technologies and unique product features.

  • Kit production and fulfillment

Industries

Consumer Products · Food & Beverage · Aerospace · Healthcare · Medical Devices

Projects

Maximizer Bin

Consumer Products

Project details

A utility and product development project designed for efficient handling.

CHiME Inventory Management System

Commercial

Project details

An inventory management and connected tracking platform designed and developed to optimize logistics and materials.

PolarX Balloon Catheter System

Medical Devices · Client: Boston Scientific

Project details

Medical device design and engineering for a specialized balloon catheter system.

Luminize Balloon

Medical Devices · Client: Boston Scientific

Project details

A medical device design project focusing on catheter-based imaging or treatment balloons.