Industrial controls done the right way
Helle Engineering LLC provides industrial automation, controls programming, instrumentation, electrical technical services, and cybersecurity solutions throughout the United States. With over 24 years of experience, the practice designs and commissions custom systems, builds custom electrical panels, and implements secure data backup strategies for capital projects, system upgrades, and routine maintenance.
AVEVA Registered System Integrator · Acronis Cloud Service Provider · Acronis Managed Service Provider · Certified PI System Integrator · Rockwell Automation System Integrator · Schneider Alliance Industrial System Integrator Program
Custom DCS, PLC, and SIS programming services alongside systems integration and visual interface design.
Custom logic development, configuration, and material acquisition across multiple vendor platforms.
Designing visual alarms, trending displays, and easy-to-use faceplates for operator consoles.
Unifying ground-up control systems and disparate third-party equipment vendor packages into unified user interfaces.
Developing specialized programming logic, communications software, and custom modules when standard packages lack native connectivity.
Comprehensive field technical support, including calibration, commissioning, and custom electrical panel fabrication.
Executing 5-point loop checks, wire terminations, mounting, conduit work, and compiling detailed loop folders for new installations and retrofits.
Routine and regulatory calibration services to sustain instrument accuracy and process compliance.
Designing and assembling custom, stainless steel, NFPA/NEC code-compliant electrical panels with UL-listed components.
Natively integrated cybersecurity, automated data protection, and business virtualization services.
Deploying automated threat prevention systems to secure workloads without relying on manual hunting.
Providing turnkey Acronis backup, virtual machine recovery, and secure cloud storage options to minimize operational downtime.
Delivering virtual phone and voice-over-IP networks configured for business operations.
Biomass & Bioenergy · Chemicals · Oil & Gas
Morris, MN · Biomass & Bioenergy
Development of a ground-up controls system coordinating three dairy farms sending H2S-free methane to a central facility. The system manages the gas scrubbing process to remove CO2 prior to pipeline injection and distribution.
Biomass & Bioenergy
Implementation of a micro historian system to capture and transfer flow meter data for biofuels credit reporting, ensuring reliable data collection for pipeline compliance.
Hopkinton, MA · Oil & Gas
Complete DCS and SIS programming, Factory Acceptance Testing (FAT), and on-site commissioning for a newly expanded liquefied natural gas facility.
Fair Oaks, IN · Biomass & Bioenergy
Resolution of persistent power failures and voltage spikes through the deployment of an uninterruptible power supply system, protecting critical PLCs, IO cards, and HMIs.