Caudwell Marine AX300 Development
Marine · Client: Caudwell Marine
Project details
Provided engine integration, cowling design, and air intake engineering expertise, alongside developing a DVP&R for validating an outboard engine.
Marine product development
Green Star Marine delivers marine-focused engineering and expertise, supporting clients from consulting and design through prototype building, testing, and full product development.
Tom WalczakFounder & CEO
Alec WalczakHead of Projects
Offers comprehensive product-development support for marine systems, guiding projects from initial requirements and engineering design through to prototype construction, validation, and market launch.
Constructing physical product prototypes and conducting rigorous testing to validate designs.
Creating artistic renderings of ideas and structural concepts.
Providing access to marine product sources with deep knowledge of aquatic environments and material performance.
Delivers mechanical engineering services encompassing the design, integration, assembly, and testing of complex vessel propulsion and mechanical systems.
Designing and integrating inboard and outboard engines for marine vessels.
Implementing design strategies to minimize noise, vibration, and harshness.
Engineering gears, gearboxes, transmissions, and driveline components.
Uses advanced engineering tools and simulations to optimize structural, hydrodynamic, and thermal performance.
Designing and optimizing vessel hulls and hydrodynamic bodies.
Conducting detailed structural analyses of system shapes and material properties.
Designing and validating vessel hulls and running surfaces.
Designs electrical architectures and writes custom software to power marine vessel control systems and electronics.
Designing and manufacturing robust electrical wire harnesses for marine environments.
Designing and manufacturing printed circuit boards tailored to aquatic environments.
Developing firmware, software applications, vessel controllers, and AI integrations.
Marine · Manufacturing · Defense
Marine · Client: Caudwell Marine
Provided engine integration, cowling design, and air intake engineering expertise, alongside developing a DVP&R for validating an outboard engine.
Marine · Client: Photon Marine
Designed a full-stack electric outboard engine, including the mechanical housing, midsection, lower unit, cooling system, and electrical motor integration.
Marine · Client: Seakeeper
Developed a unique weatherproof enclosure for the Seakeeper 1 stabilizer to support deck-mount installations on small boats.
Marine · Client: Evoy
Partnered to design and bring a fully electric Breeze inboard engine to market, successfully overcoming resource constraints for product launch.