Absolute Engineering
G90 Engineering LLC is an AS9100-certified contract engineering, manufacturing, and automation practice serving aerospace and industrial markets from Mason, Ohio. Capabilities span CNC programming and machining, process engineering, turnkey automation and custom machinery design, and embedded software and hardware engineering. G90 operates a 6,000 sq ft manufacturing and machine shop facility for turnkey equipment runoff, tooling, and process development, and produces the G90 Blackbox, a patent-pending CNC controller for process control and machine automation.
AS9100 Design and Manufacturing
Joseph HoneckPresident
AS9100-certified contract engineering and manufacturing covering 3D modeling, CNC programming, simulation, tooling, and process development in a 6,000 sq ft in-house facility.
Multi-axis CNC programming including adaptive machining programs, custom probe macros, manufacturability studies, time studies, and tool life studies, with full in-house runoff on 3-, 4-, and 5-axis platforms.
Short- and long-term support for 3D modeling, CNC programming, and FEA manufacturing simulation using Siemens NX, SolidWorks, Mastercam, Vericut, and Simufact.
Revitalization of end-of-life components and assemblies without original engineering data, including model creation, manufacturing data packages, and contract production runs.
Concurrent process engineering support for clients on a growth trajectory or facing manufacturability and quality challenges, delivered without interruption to existing production.
Temporary or long-term in-house production support during manufacturing moves, expansions, acquisitions, and private equity transitions.
G90 designs, builds, and deploys custom automation systems and machine tool cells entirely within its own facility, eliminating offsite production risk.
CNC machine cell buildouts using new or used machinery with in-house runoff across 3-, 4-, and 5-axis platforms, robot integration, and full capacity for adaptive machining programs.
Single-cell automation and custom machinery for aerospace and industrial applications, built entirely in-house, including legacy end-of-life machinery recreation.
Custom embedded software and hardware design, on-machine CNC overlays and user interfaces, and industrial control system programming for OEM machinery and off-the-shelf platforms.
Aerospace · Manufacturing · Industrial · Automation & Controls
Manufacturing · 2018
Identified a critical design flaw affecting overall assembly manufacturability, leading to a complete part redesign with the end customer to achieve manufacturability goals and significantly reduce assembly cost.
Manufacturing · 2019
Assessed programming software, identified automation opportunities to reduce burden on the programming division, and standardized the programming process to ensure consistency and proficiency across the team.
Manufacturing · 2020
Guided a leadership team through an exercise to identify current needs, future-state requirements, and capacity across upstream and downstream operations, then designed automation systems to address the identified gaps.
Manufacturing · 2021
Conducted a comprehensive engineering design review and FMEA to confirm feasibility and ability to meet client requirements. Leveraged the client's existing hardware to reduce costs, then programmed a collaborative robot, machined custom components, and assembled the finished machine.