Frontline BioEnergy LLC

Innovative gasification solutions for renewable energy, renewable fuels, and renewable products.

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About the firm

Frontline BioEnergy is a process engineering practice specializing in biomass and waste gasification systems. Founded in 2003, it designs and licenses advanced fluidized bed gasification reactors and gas cleaning technologies that convert biomass and refuse-derived fuel into syngas, renewable natural gas, renewable hydrogen, and renewable chemicals. It operates integrated pilot facilities in Nevada, Iowa, and has successfully delivered one of the largest commercial biomass gasification systems in North America. Frontline BioEnergy serves clients in the renewable energy and biofuels sectors, providing engineering services spanning feasibility studies, detailed process design, controls and instrumentation, startup assistance, and ongoing technical support.

Established
2003
Team
Small
Firm type
Process Engineering · Chemical Engineering · Combustion Engineering · Mechanical Engineering · Emissions Control · EPC · Automation & Controls · Thermal & Heat Transfer

People

Jerod SmeenkCEO

TJ PaskachChief Technology Officer

Paul MaierChief Financial Officer

Patrick HallSenior Research Associate

Capabilities

Gasification Technology Design and Licensing

Advanced fluidized bed gasification reactor designs that are fuel flexible and scalable, including TarFreeGas and PMFreeGas proprietary technologies.

  • Biomass Gasification
  • Refuse-Derived Fuel Gasification
  • Waste-to-Energy Gasification

Gas Cleaning and Conditioning Technology

Technologies that produce clean, tar-free, and particulate-free syngas suitable for catalytic processes, engines, and fuel production.

  • Clean Syngas Production
  • Catalytic Process Conditioning
  • Renewable Fuels and Chemicals Feedstock Preparation

New Process Design and Specification

Frontline BioEnergy creates detailed process specifications for licensed technologies and processes, customized to project requirements. It optimizes process parameters for flexibility, efficiency, and cost-effectiveness.

Process Engineering, Optimization, and Control System Design

Comprehensive process and plant design services incorporating advanced engineering disciplines to optimize facility performance.

  • Process and Plant Design
  • Chemical Reaction Engineering
  • Heat Transfer Engineering
  • Mechanical Engineering
  • Systems Integration
  • Controls, Instrumentation, and General Arrangement
  • Detailed Mechanical Design

Startup Assistance

Support during construction, unit checkout, and commissioning to verify installation quality and train operators.

  • Construction Oversight
  • Unit Check-out and Punch Listing
  • Operator Training and Detailed Procedures

Ongoing Technical Support

Around-the-clock technical assistance and secure remote access for distributed control system monitoring.

Pilot Plant Testing

Testing capabilities at specialized facilities to evaluate feedstock conversion into renewable products.

  • Feedstock Processing to Finished Products
  • Laboratory Analysis

Industries

Biomass & Bioenergy · Renewable Energy · Waste-to-Energy · Oil & Gas · Agriculture · Defense · Environmental & Remediation · Chemicals · Waste Management

Projects

CVEC Commercial Gasification System

Benson, Minnesota · Biomass & Bioenergy · 2008 · Client: Chippewa Valley Ethanol Company (CVEC)

Project details

A 75 ton/day commercial biomass gasification system installed at Chippewa Valley Ethanol Company (CVEC), serving as one of the largest operating biomass gasifiers in North America.

San Joaquin Renewables Renewable Natural Gas Plant

San Joaquin Valley, California · Renewable Energy · 2023 · Client: San Joaquin Renewables

Project details

Development of a renewable natural gas plant in California to convert agricultural biomass via BING (Biomass-Into-Natural Gas) technology. The project achieved a 30-day continuous test campaign milestone and secured development equity funding.

DenYon Energy Farm-Scale Commercial Gasifier

Waste-to-Energy · 2011 · Client: DenYon Energy LLC

Project details

Design and development of a farm-scale commercial gasifier to convert poultry and turkey litter into energy.

Stine Seed Farms Auto-Thermal Pyrolysis Plant

Biomass & Bioenergy · 2018 · Client: Stine Seed Farms

Project details

An engineering, procurement, and construction agreement to build an auto-thermal pyrolysis plant based on technology developed at Iowa State University.

Frontline BioEnergy LLC - Engineering Firms