Formica Industries LLC

Provides licensed professional services specializing in machine design, reverse engineering, and electromechanical system integration.

• Machine Design

  Develops new mechatronic and electromechanical systems, focusing on structural integrity and mechanical assemblies.

• Reverse Engineering for Manufacture

  Analyzes and re-creates low to mid-complexity mechatronic devices to support low-volume production.

• HVAC & Thermal Systems

  Designs and updates heating, ventilation, air conditioning, fluid, and high-pressure systems.

Leverages a trusted supplier network and in-house capabilities to deliver low to mid-quantity production runs and complex assemblies.

• Cable & Wire Harness Fabrication

  Performs automated cable cutting, high-complexity harness manufacture, and repair.

• Integration & Functional Testing

  Assembles subcomponents from supplier networks and inspects them to ensure design specifications are met.

• Machining & Surface Finishing

  Executes 2D CNC machining, welding, painting, and chemical conversion finishing.

Validates structural, electrical, and environmental performance of mechatronic components prior to delivery.

• Environmental & Pressure Testing

  Evaluates components using accelerated aging, thermal shock ovens, and hydrostatic pressure testing up to 5500 psi.

• Electrical & Vibration Testing

  Conducts 3-axis vibration, dielectric, and RF electrical impedance evaluations.

Performs on-location evaluations, facility analysis, and operations consulting for civilian and government agencies.

• Energy & Environmental Analysis

  Conducts air quality testing, chemical intrusion assessments, and solar power system optimization.

• Operations Optimization

  Evaluates automated, semi-automated, and manual workflows to improve productivity and quality assurance.