FORCE Automation Inc.

Automation Starts Here

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About the firm

FORCE Automation Inc. is a US-based automation engineering and integration firm headquartered in New Britain, CT, specializing in turnkey robotic automation systems, mechanical and electrical engineering, and metal additive manufacturing. It designs and builds custom automated work cells for manufacturing clients, integrating ABB robots, machine vision, end-of-arm tooling, and CNC machining. FORCE Automation is Meltio's official integration partner in the United States for wire-laser Directed Energy Deposition (DED) metal 3D printing systems, offering the MPS500 and MPS500B robotic metal printing cells. Clients include Barnes Aerospace, Yankee Casting, and Buckles International.

Firm type
Automation & Controls · Mechanical Engineering · Electrical Engineering

Capabilities

Robotic Automation Integration

Service website

Design and build of turnkey robotic work cells combining multiple process steps into a single automated platform. Includes ABB robot programming using Robot Studio, integrated safety features, HMI, and after-sale programming support on-site or off-site.

  • Standard Work Cell Configuration

    Pre-configured automated work cell systems (LTS 5, LTS 7, LTS 60).

  • Automated Blasting Cell

    Automated blasting systems including MLB 650, MLB 750, and MLB 4000 configurations.

  • Robot Programming and Training

    ABB robot programming using Robot Studio offline software or hands-on teach pendant. Includes customer training and one-year Robot Studio license.

Mechanical Engineering

Service website

Industrial mechanical design using SolidWorks, from small fixtures and end-of-arm tooling to large complex equipment. Includes R&D CAD modeling and redesign of existing equipment to improve productivity.

  • End of Arm Tooling Design and Fabrication

    Custom tooling design and fabrication to extend automation equipment capabilities.

  • CNC Machining

    In-house CNC programming and machining for project parts, prototypes, and development components.

  • Fabrication

    Wide range of fabrication from small structures to complete equipment; MIG and TIG welding capability.

Electrical Engineering

Service website

Design and wiring of new and existing equipment. Generation of electrical schematics using SolidWorks Electrical.

Machine Vision for Process Control and Inspection

Service website

Integration of machine vision systems for automated inspection and process control across multiple sensor and camera platforms.

  • Keyence and Cognex Vision Systems

    2D machine vision integration using Keyence and Cognex cameras for inspection and process control.

  • 3D Scanner Integration

    Integration of 3D scanning systems for dimensional inspection and process feedback.

  • ATI Force Torque Sensor Integration

    Integration of ATI Force Torque Sensors for force/torque feedback in automated process control.

Process Development

Service website

Analysis and development of manufacturing processes from the ground up for new or existing operations.

  • Media Selection

    Selection of appropriate processing media for manufacturing operations.

  • Cycle Time Analysis

    Calculation and optimization of cycle times for manufacturing processes.

  • Media Life Span Calculations

    Analysis of media durability and replacement intervals to support process planning.

Metal Additive Manufacturing (3D Printing)

Service website

Turnkey robotic metal 3D printing cells using Meltio wire-laser Directed Energy Deposition (DED) technology and ABB 6-axis robotic arms. FORCE Automation is Meltio's official US integration partner. Systems support stainless steel, carbon steel, titanium, copper, and other alloys. Suitable for aerospace, defense, and high-mix manufacturing.

  • MPS500 Robotic Metal Printing Cell

    Fully enclosed, turnkey metal 3D printing cell using infrared laser DED technology (1200W, 6x976nm). 13ft x 8ft x 10ft cell with multi-axis build platform and Meltio Space software.

  • MPS500B Robotic Metal Printing Cell

    Blue laser variant (1000W, 9x450nm) for sharper, cleaner builds with onboard control unit.

Industries

Manufacturing · Aerospace · Defense · Robotics · Automation & Controls

Projects

No projects listed yet.