FlightHouse Engineering

Illuminating UAS Design

Website

About the firm

FlightHouse Engineering specializes in Unmanned Aircraft System (UAS) development. With deep UAS industry knowledge, it designs and develops operational products over a variety of vehicle classes. From start-ups to established aerospace and defense companies, the practice works efficiently to integrate aerodynamic and mechanical design expertise with client teams to solve complex aircraft engineering challenges while avoiding development pitfalls.

Firm type
Aerospace Engineering · Mechanical Engineering

People

Calder HughesPresident

Capabilities

UAS Engineering Design

Service website

Comprehensive engineering and design solutions for Unmanned Aircraft Systems from concept through production.

  • Conceptual Aircraft Design

    Utilizing specialized sizing and analysis software to optimize vehicle configurations, aerodynamics, propulsion, structures, mass properties, and flight performance.

  • Airframe Design

    Designing flight structures that meet strict functional requirements, target manufacturing costs, and development schedules.

  • UAS and Subsystem Engineering Trade Studies

    Performing detailed analytical trade studies and structural surveys for entire unmanned aircraft systems and critical subsystems.

Product Development and Program Planning

Service website

Strategic planning and engineering support to guide unmanned systems from early concept to market delivery.

  • Requirements Development

    Assisting client teams with translating mission requirements into structured system and subsystem specifications.

  • Market and Competitive Analysis

    Conducting technical analyses of competitive systems and market options to optimize product strategy.

  • Product Definition and Technology Integration

    Defining system architecture to leverage key client-provided technologies and integrate subsystems.

  • Major Systems Survey and Selection

    Evaluating and selecting key subsystems, including payloads, propulsion, communication systems, avionics, launch and recovery systems, and ground control stations.

  • Supplier Strategy and Make-Buy Support

    Supporting critical procurement decisions with make-buy analyses, supplier identification, and strategic reviews.

  • Program Planning and Risk Assessment

    Evaluating system cost, developmental schedule, and risk profiles to support successful program execution.

Industries

Aerospace · Defense

Projects

AeroBeacon Program (FV-21)

Aerospace · 2023

Project details

FlightHouse Engineering developed a scalable, modular demonstration platform to showcase autonomous aircraft design and prototyping capabilities. The program developed the FV-21, a 55-pound maximum gross takeoff weight aircraft demonstrating distributed electric propulsion and multiple VTOL rotor topologies.

CH-47 Aerial Firefighting System Composite Water Tank

Aerospace · 2020 · Client: Helimax

Project details

FlightHouse Engineering designed and engineered a composite water tank for Helimax's new CH-47 Aerial Firefighting System, working in collaboration with Carbon by Design and CHI.

Vahana Canard Structure

Aerospace · Client: A3 Vahana

Project details

FlightHouse Engineering partnered with A3's Vahana project to design and deliver the first full-scale canard structure, helping the development team meet rigorous timelines.