FMS Aerospace

Aviation engineering services specializing in custom designs and reverse engineering for aircraft modifications.

• Custom Design Solutions

  Developing engineered solutions to support modifications for existing aircraft, from antenna relocations to complex modular sensor provisions.

• Reverse Engineering

  Utilizing 3D scanning technology to capture airframe structures and components, translating data into surface models and CAD files for design optimization.

• Engineering Program Management

  Providing start-to-finish management, program tracking, and technical consultation for aviation modification programs.

Comprehensive flight test planning, execution, data acquisition, and analysis to ensure safety and mission compliance.

• Flight Test Planning and Execution

  Custom planning and execution of ground and flight test programs, including envelope expansion, performance testing, and flight characteristics evaluation.

• Instrumentation and Data Acquisition

  Deploying ruggedized, calibrated instrumentation suites and real-time digital data acquisition systems to monitor stress, vibration, and aeroacoustics.

• Data Analysis and Reporting

  Analyzing test results and generating certification test reports, aerodynamic modeling, and Airplane Flight Manual Supplements.

Turnkey integration of commercial and military avionics, aircraft sensors, and mission-specific payloads.

• Sensor and Payload Integration

  Designing, installing, and compliance-testing complex avionics and ISR payloads for single or multi-discipline configurations.

• Sensor Mounting Solutions

  Engineering and manufacturing structurally optimized nose, fuselage, empennage, and wing mounts for diverse aircraft platforms.

Precision manufacturing of aerospace components and parts to exacting engineering tolerances.

• Precision CNC Machining

  Operating 3-axis and 4-axis CNC machinery to fabricate structural modifications and components from custom engineering data.

• Metrology and Quality Assurance

  Performing laser scanning, metrology inspections, and first article inspections to generate detailed quality reports.

Certification engineering to navigate complex airworthiness processes with civil and military organizations.

• DER and Certification Services

  Providing FAA Designated Engineering Representative (DER) support and airworthiness coordination for Part 23, Part 25, and military platforms.