Field Theory Consulting Inc.

Celebrating 40+ Years of Executing Wireless Concepts

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About the firm

Field Theory Consulting Inc. is a nontraditional defense contractor specializing in custom antenna design, RF integration, and antenna manufacturing. Founded in 1984 and based in Vernon Hills, Illinois, it serves both mission-critical government and defense sectors and commercial markets. Field Theory provides end-to-end RF and antenna solutions from 10 MHz to 40 GHz, supported by an onsite multi-million-dollar RF laboratory with three fully anechoic antenna chambers, desense chambers, and rapid prototyping equipment.

Established
1984
Team
Small
Firm type
Telecom / RF Engineering · Simulation Engineering · Defense Engineering

Credentials

Nontraditional Defense Contractor

Capabilities

Antenna Design

Comprehensive custom antenna design services tailored to meet the unique needs of wireless projects.

  • Custom Antenna Design

    Design and optimization of custom-tailored antennas from 10 MHz to 40 GHz to meet exact performance criteria.

  • Connectivity Specialization

    Custom solutions across diverse protocols including cellular (LTE, 4G, 5G), GPS, RFID/NFC, Bluetooth, WLAN/Wi-Fi, Zigbee, Z-Wave, mmWave, and wireless charging.

  • Specialized Configurations

    Advanced design capabilities for arrays, coexistence applications, MIMO, omni-directional, directional, circularly polarized, conformal, and wearable antennas.

RF Integration and Solutions

Engineering support to optimize wireless system performance, reliability, and circuit architecture.

  • Transmission Line Optimization

    Designing and optimizing RF transmission lines to minimize signal loss and maintain integrity across frequency bands.

  • Layout and Schematics Review

    Comprehensive review of RF layouts and schematic files to identify and address potential issues early in the design cycle.

  • Filter Design and Impedance Matching

    Custom RF filter design and impedance matching to maximize signal quality and isolate desired frequency bands.

  • Noise Mitigation

    Analysis of RF signal paths and system layouts to identify noise sources and implement strategies that enhance signal clarity.

Antenna & RF Testing

Advanced performance evaluation, diagnostics, and testing services conducted in-house.

  • Active Antenna Testing

    Quantifying power output and receiver sensitivity, including Total Radiated Power (TRP), Total Isotropic Sensitivity (TIS), and EIRP.

  • Passive Antenna Testing

    Evaluation of isolated antenna performance metrics, including peak gain, passive efficiency, radiation patterns, and S-parameters.

  • Standard Performance Testing

    Throughput, rate, range, and return loss testing under simulated real-world conditions.

  • EMC/EMI Diagnostics

    Electromagnetic compatibility and interference testing with precise root-cause analysis to isolate and resolve noise sources.

Antenna Prototyping

Rapid iteration and fabrication services to accelerate product development cycles.

  • Rapid Fabrication

    In-house PCB fabrication allowing the creation of antenna prototypes in approximately 30 minutes.

  • 3D-Printed Prototypes

    Rapid physical modeling using 3D-printed materials to accelerate design iteration.

  • Immediate Performance Testing

    Direct integration with onsite testing chambers for same-day evaluation after prototype fabrication.

Antenna Manufacturing

Production services for custom antenna products with scalable batch options.

  • Volume Production

    Manufacturing capabilities supporting both small batches and production runs of volumes in the millions.

  • Global Sourcing

    Flexible manufacturing options utilizing domestic and international locations tailored to client sourcing budgets.

Electromagnetic Simulation

Computational modeling and analysis of electromagnetic behavior before hardware is built.

  • EM Modeling

    Full-wave simulation studies of electromagnetic behavior using industry-standard platforms to evaluate antenna placement and component interaction.

  • On-Body & SAR Simulation

    Analysis of detuning, tissue absorption, and radiation efficiency shifts to assess compliance risks prior to formal testing.

PCB Design & Layout Support

Technical support for optimizing printed circuit board designs for high-frequency RF systems.

  • High-Frequency Circuit Design

    RF-centric PCB design and layer stack-up optimization using advanced CAD tools.

  • DFM Optimization

    Strategic component placement and part validation to minimize coupling and ensure design for manufacturability.

  • System Documentation

    Creation of detailed block diagrams, validated schematics, and production-ready files with RF-specific notes.

Mechanical Support

Mechanical engineering support to optimize antenna integration with physical enclosures.

  • 3D CAD Modeling

    Highly detailed mechanical modeling of antennas and enclosures to integrate with assembly files and bills of materials.

  • Placement and Routing

    Optimization of antenna placement and cable routing to fit physical constraints without compromising RF performance.

  • Fabrication Documentation

    Production of detailed 2D design drawings, antenna specification sheets, and physical prototype assemblies.

Software Support

Firmware and software optimization to ensure seamless device functionality and secure wireless operations.

  • Firmware & Protocols

    Secure firmware design, protocol integration, and complete documentation of interfaces and configuration parameters.

  • Active Device Testing

    Real-world operational testing using serial terminals and radio control toolkits to monitor RF and protocol behavior.

  • OTA Integration

    Over-the-air performance assessments to verify coverage, signal strength, and firmware update reliability.

Industries

Defense · Government · Medical Devices · Telecommunications · Automotive · Robotics · Public Safety · Agriculture · Electronics · Sports & Recreation

Projects

EMP Hardening

Government · Client: Government (anonymized)

Project details

EMP hardening for mission-critical government application.

2048-Element High-Gain Phased Array

Defense · Client: Government (anonymized)

Project details

Large-scale phased array antenna system for defense application.

Anti-Jamming Phased Array

Defense · Client: Government (anonymized)

Project details

Anti-jamming antenna system for mission-critical communications.

Wearable Device with Centimeter GPS Accuracy

Electronics

Project details

Multi-band high-accuracy GPS antenna integration for wearable form factor.