EMP Hardening
Government · Client: Government (anonymized)
Project details
EMP hardening for mission-critical government application.

Celebrating 40+ Years of Executing Wireless Concepts
Field Theory Consulting Inc. is a nontraditional defense contractor specializing in custom antenna design, RF integration, and antenna manufacturing. Founded in 1984 and based in Vernon Hills, Illinois, it serves both mission-critical government and defense sectors and commercial markets. Field Theory provides end-to-end RF and antenna solutions from 10 MHz to 40 GHz, supported by an onsite multi-million-dollar RF laboratory with three fully anechoic antenna chambers, desense chambers, and rapid prototyping equipment.
Nontraditional Defense Contractor
Comprehensive custom antenna design services tailored to meet the unique needs of wireless projects.
Design and optimization of custom-tailored antennas from 10 MHz to 40 GHz to meet exact performance criteria.
Custom solutions across diverse protocols including cellular (LTE, 4G, 5G), GPS, RFID/NFC, Bluetooth, WLAN/Wi-Fi, Zigbee, Z-Wave, mmWave, and wireless charging.
Advanced design capabilities for arrays, coexistence applications, MIMO, omni-directional, directional, circularly polarized, conformal, and wearable antennas.
Engineering support to optimize wireless system performance, reliability, and circuit architecture.
Designing and optimizing RF transmission lines to minimize signal loss and maintain integrity across frequency bands.
Comprehensive review of RF layouts and schematic files to identify and address potential issues early in the design cycle.
Custom RF filter design and impedance matching to maximize signal quality and isolate desired frequency bands.
Analysis of RF signal paths and system layouts to identify noise sources and implement strategies that enhance signal clarity.
Advanced performance evaluation, diagnostics, and testing services conducted in-house.
Quantifying power output and receiver sensitivity, including Total Radiated Power (TRP), Total Isotropic Sensitivity (TIS), and EIRP.
Evaluation of isolated antenna performance metrics, including peak gain, passive efficiency, radiation patterns, and S-parameters.
Throughput, rate, range, and return loss testing under simulated real-world conditions.
Electromagnetic compatibility and interference testing with precise root-cause analysis to isolate and resolve noise sources.
Rapid iteration and fabrication services to accelerate product development cycles.
In-house PCB fabrication allowing the creation of antenna prototypes in approximately 30 minutes.
Rapid physical modeling using 3D-printed materials to accelerate design iteration.
Direct integration with onsite testing chambers for same-day evaluation after prototype fabrication.
Production services for custom antenna products with scalable batch options.
Manufacturing capabilities supporting both small batches and production runs of volumes in the millions.
Flexible manufacturing options utilizing domestic and international locations tailored to client sourcing budgets.
Computational modeling and analysis of electromagnetic behavior before hardware is built.
Full-wave simulation studies of electromagnetic behavior using industry-standard platforms to evaluate antenna placement and component interaction.
Analysis of detuning, tissue absorption, and radiation efficiency shifts to assess compliance risks prior to formal testing.
Technical support for optimizing printed circuit board designs for high-frequency RF systems.
RF-centric PCB design and layer stack-up optimization using advanced CAD tools.
Strategic component placement and part validation to minimize coupling and ensure design for manufacturability.
Creation of detailed block diagrams, validated schematics, and production-ready files with RF-specific notes.
Mechanical engineering support to optimize antenna integration with physical enclosures.
Highly detailed mechanical modeling of antennas and enclosures to integrate with assembly files and bills of materials.
Optimization of antenna placement and cable routing to fit physical constraints without compromising RF performance.
Production of detailed 2D design drawings, antenna specification sheets, and physical prototype assemblies.
Firmware and software optimization to ensure seamless device functionality and secure wireless operations.
Secure firmware design, protocol integration, and complete documentation of interfaces and configuration parameters.
Real-world operational testing using serial terminals and radio control toolkits to monitor RF and protocol behavior.
Over-the-air performance assessments to verify coverage, signal strength, and firmware update reliability.
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Government · Client: Government (anonymized)
EMP hardening for mission-critical government application.
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