Engenesys LLC

Engineering Innovation

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About the firm

Engenesys designs and delivers custom industrial automation machinery and specialized packaging systems. Founded in 2009 and headquartered in Erlanger, Kentucky, the practice provides full-service engineering through fabrication, specializing in robotic case loading, machine vision quality inspection, and custom machine design. Operating under the guiding philosophy of "simple is better," Engenesys creates lean, cost-effective automation solutions that maximize uptime and productivity for manufacturers in the automotive, aerospace, food and beverage, pharmaceutical, and consumer goods sectors.

Established
2009
Team
Small
Firm type
Automation & Controls

Capabilities

Packaging Automation

Service website

Flexible and automated packaging equipment solutions engineered to optimize downstream line efficiency.

  • CaseLoader (ABP Series)

    Robotic case loading systems featuring quick-change end-of-arm tooling, customizable product infeed, and integrated IoT connectivity for rapid changeovers.

  • Automated Magazine Loader

    Automatic feeding and loading machinery designed to keep packaging lines supplied with continuous material.

  • Water Soluble Pod Machines

    Specialized manufacturing and packaging machinery built to handle and pack water-soluble unit-dose pods.

Custom Automation

Service website

Bespoke machine design and integration services tailored to solve specific manufacturing challenges.

  • Custom Machine Design and Fabrication

    End-to-end design, engineering, and in-house fabrication of specialized industrial machinery.

  • System Integration

    Seamless connection of new robotic systems and automation equipment with existing factory lines and machinery.

  • Problem Analysis and Solution Development

    Engineering evaluation of process bottlenecks followed by custom-tailored automated solutions.

Machine Vision Inspection

Service website

High-speed, automated quality control systems designed to safeguard production standards and prevent defects.

  • 2D and 3D Vision Systems

    Implementation of advanced cameras and specialized lighting for flat and volumetric part inspection.

  • Defect and Assembly Verification

    Presence-absence checking, part-to-part variation analysis, and seal integrity inspections.

  • Measurement and Gauging

    Dimensional verification and high-speed measurement to ensure components are manufactured strictly to specification.

  • Optical Character Recognition (OCR/OCV)

    Automated reading and verification of printed text, barcodes, 1D/2D codes, and match strings.

  • Deep Learning and AI

    Sophisticated inspection solutions utilizing learning tools to handle complex and variable part evaluations.

Industries

Automotive · Consumer Products · Food & Beverage · Pharmaceutical · Aerospace · Freight & Logistics · Retail

Projects

AQI-LS Line Side Inspection Machine

Consumer Products

Project details

A modular, cantilevered line-side inspection system designed to check conveyed products at speeds up to 200 products per minute. It features a defective product reject mechanism and performs barcode, date code, closure, and container defect verification.

AQI-WFM Wound Material Inspection Machine

Industrial

Project details

A custom, multi-camera inspection system developed to inspect spooled cord and wound materials. The machine unwinds the material, performs detailed vision checks at speeds up to 300 feet per minute, and halts operation automatically to allow the removal of detected defects before rewinding.