Element 29 LLC

Delivers chemical systems design, multi-phase simulation, and operational optimization for industrial facilities including refineries and manufacturing plants.

• Process flow diagrams and P&IDs
• Mass and energy balances
• Equipment sizing and selection
• Safety and hazard analysis
• Heat exchanger and reactor design
• Distillation and separation system design
• Multi-phase flow simulation using Aspen and HYSYS
• Relief and flare system analysis
• Environmental compliance engineering
• Debottlenecking and capacity studies

Provides HVAC, piping systems, equipment layout, and mechanical infrastructure for industrial and mission-critical facilities.

• HVAC system design and load calculations
• Piping design and stress analysis
• Equipment layout and 3D modeling
• Thermal and energy studies
• Pressure vessel and tank design
• Rotating equipment specification
• Fire protection system design
• Noise and vibration analysis
• Material selection and corrosion engineering

Designs power distribution, protection systems, and electrical infrastructure for utilities, industrial facilities, and data centers.

• Load demand and power flow analysis
• Short circuit and arc flash studies
• Cable sizing and voltage drop calculations
• Protective relay coordination
• Substation and switchgear design
• Grounding and lightning protection
• Motor control center design
• Uninterruptible power supply systems
• Emergency and standby power systems
• Power quality and harmonic analysis

Develops site layouts, heavy equipment foundations, structural framing, and general infrastructure for industrial and power generation facilities.

• Site development and grading
• Foundation design and analysis
• Steel and concrete framing design
• Seismic and wind load analysis
• Stormwater management and drainage
• Retaining wall and slope stability
• Pile and deep foundation design
• Building code compliance review

Provides control system architectures, safety systems, loop diagrams, and field hardware selection for process and power industries, including commissioning support.

• Field sensor selection and specification
• Automation system architecture design
• Logic diagrams and sequences
• Alarm management and HMI design
• Safety instrumented systems (SIS/SIL)
• PLC and DCS programming
• SCADA system integration
• Metering and custody transfer systems
• Analyzer and sampling systems
• Control valve sizing and selection
• Commissioning and startup support

Integrates flexible cells, autonomous material handling, vision inspection systems, and advanced production line optimization.

• Flexible manufacturing cell integration
• Conveyance and material handling systems
• Vision systems and quality inspection
• Production line optimization
• Cobot deployment
• AGV and AMR fleet management
• Conveyor and palletizing systems
• End-of-arm tooling design
• Digital simulation and virtual commissioning

Focuses on dry room envelopes, cell assembly line layouts, thermal controls, and energy storage integrations for gigafactories.

• Dry room and clean room design
• Electrochemical cell assembly line engineering
• Grid-scale battery pack integration
• Thermal management systems
• Management system firmware integration
• Fire suppression and safety systems
• Module and pack assembly engineering

Builds advanced 3D representations, asset performance analytics, predictive maintenance tools, and real-time operational dashboards for facilities.

• 3D facility modeling and visualization
• Virtual asset replication and synchronization
• Asset performance analytics
• Predictive maintenance modeling
• Laser scanning and point cloud processing
• BIM coordination and clash detection
• IoT sensor integration
• Real-time operational dashboards

Protects operational technology networks and critical infrastructure from vulnerabilities, ensuring safety, availability, and regulatory compliance.

• OT/ICS security assessments
• Network architecture and segmentation
• Vulnerability analysis and remediation
• Security monitoring and incident response
• NERC CIP compliance programs
• Penetration testing and red teaming
• Secure remote access solutions