CAE Services Corporation

Expert Moldflow injection molding simulation consulting for OEMs, product designers, mold builders, and injection molders. Covers part feasibility, DFM review, full simulation, sampling support, and analysis implementation.

• Design for Manufacturing (DFM)

  In-depth DFM studies to identify and improve manufacturing problems before simulation optimization begins.

• Flow & Pack Analysis

  Accurately simulates the filling and packing phases of injection molding to predict filling patterns and optimize gating.

• Cooling Analysis

  Simulates conventional, conformal, or transient cooling designs to improve part quality and optimize cycle times.

• Warpage Analysis

  Evaluates and optimizes part design, material, and processing parameters to reduce warpage before cutting steel.

• Windage Analysis

  Utilizes a hybrid simulation and real-world methodology for tight tolerance or part-to-print applications to account for warpage in tooling.

• Gas Assist

  Identifies the feasibility of achieving efficient gas penetration in areas designed to be cored out.

• Co-Injection

  Determines the appropriate gate location and timing for shooting both core and skin materials to prevent blow-through.

• Injection Compression

  Analyzes filling into a slightly opened mold followed by compression to reduce molded-in stress and clamp force requirements.

• 2-Shot Overmolding

  Balances gate locations to avoid prominent knit lines and optimize secondary shot air traps.

• Core Shift

  Identifies excessive shifting of deep cores due to pressure imbalances and evaluates its effect on wall thickness.

• DOE

  Identifies which process inputs are most influential and calculates their level of influence on molding outputs.

• Fiber Orientation

  Predicts fiber layout to deliver more accurate warpage predictions and optimize gating and filling patterns.

• Compression

  Identifies the best placement of the charge material to provide complete and balanced mold filling.

• MuCell

  Simulates microcellular foaming processes to help determine optimal gate locations and lightweight parts.

• Low Pressure

  Enables gentle material flow, reducing the risk of damage to the mold or fragile encapsulated components.

• Sampling Support

  Provides hands-on validation studies, process optimization, and press-side troubleshooting.

Authorized Autodesk Moldflow channel partner offering Moldflow Insight Standard, Premium, and Ultimate; and Moldflow Adviser Premium and Ultimate software licenses with sales and learning support.

Classroom-style Moldflow training for all skill levels from beginner to advanced. Courses include Fundamentals, Advanced Flow, Cool & Warp, Advanced Topics, Communicating Results, and Autodesk Moldflow Adviser.