Shot Recovery Floor Design
Aerospace · Client: Aerospace Client-Partner
Project details
Developed a custom shot peening enclosure which integrated a dust recovery system for filtering and reuse of debris.
Engineering Excellence that Drives Breakthroughs
Bravo Team LLC is an engineering and product development practice that accelerates timelines from concept to implementation. Working under one roof in a 16,000-square-foot facility, the multi-disciplinary team delivers custom automation, research and development, enterprise product design, and small-batch manufacturing. It systematically de-risks complex engineering challenges through structured feasibility studies, rapid prototyping, and rigorous validation testing.
Transforming complex technical challenges into scalable solutions through rigorous engineering validation, rapid prototyping, and disciplined iteration.
Using a dedicated 1,400-square-foot rapid prototyping lab and an in-house 13-printer 3D print farm with FFF and resin systems to compress design iteration cycles.
Conducting requirements-driven analysis, analysis of alternatives, and early-stage investigations to systematically de-risk investments.
Performing FMEA, factory acceptance testing, site acceptance testing, long-term system monitoring, and high-speed video documentation.
Designing and building custom machinery and automated systems to solve complex manufacturing, labor, and throughput challenges.
Utilizing advanced CAD modeling, process flow optimization, finite element analysis, and design for manufacturing principles.
Developing turnkey PLC programming for Allen-Bradley and Siemens, industrial robotics integration, vision systems using Cognex, and custom HMI systems.
Providing end-to-end engineering from requirements-driven design to manufacturing readiness for established manufacturers and industrial brands.
Developing requirements-driven SolidWorks CAD modeling, sheet metal, welded structures, injection-molded parts, and composite structures.
Designing mixed-signal circuits and developing C/C++ firmware for STM32, PIC, and RP2040 microcontrollers with integrated wireless capabilities.
Integrating custom mobile apps, cloud backend systems, and connected IoT platforms to support smart industrial and commercial products.
Bridging the gap between prototype and full production with precision manufacturing and sourcing capabilities.
Fabricating single critical components to small batch assemblies in a 4,200-square-foot machine shop featuring 5-axis mills and welding capabilities.
Providing material sourcing, vendor coordination, and supply chain development to ensure seamless transitions to full-scale production.
Aerospace · Food & Beverage · Manufacturing · Power Generation
Aerospace · Client: Aerospace Client-Partner
Developed a custom shot peening enclosure which integrated a dust recovery system for filtering and reuse of debris.
Manufacturing · Client: Winbro
Developed a high-precision LASER machine that could perform five LASER functions with 0.005 mm accuracy.