ARC Defense

Contract engineering, consulting, and manufacturing for military and government sectors

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About the firm

ARC Defense develops, manufactures, and qualifies needed military components. It offers contract engineering, consulting, and manufacturing services to the military and government sectors. The practice reverse-engineers components, develops standards and processes, and provides manufacturing, assembly, and testing operations. It operates as a subsidiary of Arc Energy, LLC.

Firm type
Defense Engineering · Materials Testing · Mechanical Engineering · Process Engineering · Industrial Engineering

People

Kelly WarnockPresident

Richard CoppConsultant

Capabilities

Manufacturing

Service website

Supplies low and high volume assemblies utilizing a variety of fabrication and finishing processes. Work covers production, finishing, and testing of military-grade components.

  • Component Assembly

    Fulfills assembly operations for various components, handling both low-volume prototype builds and high-volume production runs.

  • Welding Fabrication

    Utilizes welding techniques to join materials and fabricate structured components to rigorous standards.

  • Functional Quality Testing

    Performs quality checks and physical testing to ensure all manufactured items meet strict specifications.

  • Coating and Plating Services

    Applies protective finishes, electroplating, and specialized coatings to improve corrosion resistance and durability.

  • Packaging and Shipping Prep

    Prepares finished components with proper packaging and labeling to meet secure transit requirements.

Reverse Engineering

Service website

Recreates original equipment manufacturer parts to rigid quality standards when technical documentation is unavailable. This process employs precise dimensional capturing, material characterization, and operational verification.

  • Digital CAD Reconstruction

    Employs high-precision 3D laser scanning to capture physical geometries and construct accurate digital models.

  • Alloy and Temper Verification

    Analyzes metals through chemical and physical testing to accurately identify composition and material properties.

  • Military Quality Standardization

    Establishes manufacturing workflows and qualification parameters to replicate original equipment manufacturer parts.

  • Functional Performance Validation

    Conducts operational testing to ensure finished components meet or exceed original equipment manufacturer standards.

Contract Engineering

Service website

Supplements client resources with technical consulting and industrial manufacturing expertise for prototype and RPPOB projects.

  • Prototype Project Execution

    Assists with rapid prototyping and parts replenishment projects by providing specialized industrial manufacturing expertise.

  • Project Planning and Execution

    Collaborates with client teams to establish project timelines, manage budgets, and ensure successful delivery.

Industries

Defense · Government · Automotive · Healthcare · Manufacturing

Projects

No projects listed yet.