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aeSolutions

Engineering smarter, safer operations.

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About the firm

aeSolutions is an engineering, consulting, and systems integration practice specializing in industrial process safety, functional safety, alarm management, and control system modernization. It serves high-risk industrial facilities across chemicals, oil and gas, petrochemicals, pharmaceuticals, energy, and utilities sectors. Its proprietary ResiliencePath methodology integrates safety and project lifecycles to close compliance gaps and strengthen operational resilience. Services range from process hazard analysis and SIL verification to control system migrations, panel fabrication, and fire and gas detection design.

Established
2012
Firm type
Process Safety Engineering · Automation & Controls · Process Engineering

Credentials

UL Certified Fabrication · Certified Functional Safety Expert (CFSE)

Capabilities

Process Safety Management (PSM)

Service website

Full PSM/RMP lifecycle services including process hazard analysis facilitation, compliance audits, facility siting studies, dust hazard analysis, SOP training, pressure relief studies, HAZOP, and LOPA.

  • Process Hazard Analysis (PHA)
  • PSM/RMP Audits
  • Facility Siting Studies
  • Dust Hazard Analysis (DHA)
  • SOP Training/Development
  • Pressure Relief Studies
  • Hazard & Operability Study (HAZOP)
  • Layers of Protection Analysis (LOPA)

Functional Safety

Service website

ANSI/ISA 61511-compliant functional safety lifecycle services including SIL verification, functional safety assessments, safety requirements specifications, and safety system design.

  • SIL Verification
  • Functional Safety Assessment
  • Functional Safety Management
  • Proof Test Procedures & Verification
  • Safety Requirements Specifications

Alarm Management

Service website

Comprehensive alarm management program services including philosophy development, gap assessment, rationalization facilitation, advanced alarming techniques, and implementation support.

  • Alarm Philosophy Development
  • Alarm Philosophy Gap Assessment
  • Alarm Management Program Audit
  • Advanced Alarming Techniques
  • Alarm Rationalization Facilitation
  • Alarm Implementation Support

Control System Integration & Modernization

Service website

Control system lifecycle services including conceptual and preliminary engineering, systems integration, detail design, UL-certified panel fabrication, installation, and ongoing support.

  • Conceptual & Preliminary Engineering
  • Systems Integration
  • Detail Design
  • UL Certified Fabrication
  • Installation & Ongoing Support

Fire & Gas Detection

Service website

Design and implementation of fire and gas detection systems for industrial facilities, including toxic and combustible gas detection and gas detector placement.

Burner Management Systems (BMS)

Service website

Design and integration of burner management systems for fired equipment, including multi-fuel boiler BMS upgrades and SIS/BMS/PSM integration.

Industries

Chemicals · Oil & Gas · Petrochemical · Pharmaceutical · Life Sciences · Power Generation · Utilities · Metals · Mining · Biomass & Bioenergy · Agriculture · Manufacturing

Projects

Multi-Fuel Boiler BMS Upgrade

Chemicals

Project details

Executed a multi-fuel boiler burner management system upgrade to support chlor-alkali production.