Advanced Fracture Mechanics Associates, LLC

Helping you engineer your fatigue and fracture test program for efficiency and accuracy.

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About the firm

Advanced Fracture Mechanics Associates, LLC is a Connecticut-based specialized testing and engineering practice focused on fatigue and fracture mechanics. It provides custom mechanical testing, high-precision specimen machining, consulting and modeling, probability of detection crack set development, and FLcgs test automation software and hardware systems.

Team
Micro
Firm type
Materials Testing · Mechanical Engineering · Materials Engineering

People

Raymond "Keith" KerseyFounder, Testing Specialist

Michael MarottaData Analyst, Modeling Specialist, Programmer

Timothy WenglowskiMachining Specialist

Richard PettitFracture Mechanics Consultant

Matthew StrenkowskiSystems Engineer

Capabilities

Fatigue and Fatigue Crack Growth Testing

Service website

Custom mechanical testing programs spanning standard and non-standard geometries under cryogenic to elevated temperature conditions.

  • Custom Test Development

    Development of customized testing procedures and matrices tailored to specific program goals and non-standard specimen geometries.

  • Elevated and Cryogenic Testing

    Mechanical testing under extreme conditions ranging from cryogenic temperatures up to over 2000 degrees Fahrenheit.

  • Microscopy and Photo Documentation

    High-resolution fracture surface documentation using precise AxioVision Zeiss microscopes and advanced SEM imaging.

  • Data Analysis and Modeling

    Analysis of fatigue and crack growth data, including NASGRO modeling and comprehensive reporting.

Specimen Machining and Tooling

Service website

In-house machining capabilities supporting the fabrication of high-tolerance test specimens, fixtures, and specialized laboratory hardware.

  • Test Specimen Fabrication

    Precision fabrication of standard and complex test specimens from various engineering alloys.

  • Wire EDM Machining

    Tight-tolerance wire EDM using advanced Sodick equipment for precision cuts and specimen spacing.

  • CNC Milling and Grinding

    High-speed 3-axis CNC milling and surface grinding for fixtures, tooling, and test components.

  • Custom Fixturing

    Design and production of custom-built laboratory fixtures, such as tack weld holders, SEN wedges, and knurled knobs.

Consulting and Program Support

Service website

Specialized engineering advisory services for mechanical test program management, data interpretation, and training.

  • Technical Consulting

    Data analysis and comprehensive reporting to guide mechanical testing programs and experimental design.

  • Material Design System Development

    Development of unified fatigue and fracture material design systems to predict long-term performance.

  • Training and Coursework

    Creation of educational materials and coursework on the principles of fatigue, fracture mechanics, and specimen analysis.

FLcgs Software and Test Automation

Service website

Next-generation software and hardware systems designed in partnership with FractureLab to automate fatigue and crack growth testing.

  • Controller Software

    Automated test control software supporting servo-hydraulic and piezo actuators with multi-segment queue systems.

  • Postprocessor Software

    ASTM E647 compatible postprocessor supporting multi-format data inputs, threshold Paris Law fits, and advanced analysis options.

  • Integration and Hardware Packages

    Turnkey hardware packages including ADwin controllers, potential drop (PD) systems, amplifiers, and custom enclosures.

Probability of Detection

Service website

Crack set development and validation using combined visual and non-visual inspection techniques.

  • Target Crack Generation

    Generating precise crack lengths using automated compliance and potential drop stop criteria.

  • Microscopic Documentation

    Documenting crack profiles and lengths under precise high-magnification optical microscopes.

Industries

Industrial · Manufacturing

Projects

Unified Low Cycle Fatigue Design System

Lebanon, CT · Industrial · 2025 · Client: Commonwealth Fusion Systems

Project details

Developed a unified low cycle fatigue design system evaluating the behavior of Type 316LN stainless steel and Inconel 718 at cryogenic temperatures, using test data from Commonwealth Fusion Systems and historical Japanese Society of Mechanical Engineers standards.

High-Stability 3-Point Bending Fatigue Fixturing

Lebanon, CT · Manufacturing · 2025

Project details

Designed and fabricated novel 3-point bending fatigue fixtures capable of conducting stable Potential Drop electrical signal measurements through specimen ends for uninterrupted crack length tracking.

Advanced Fracture Mechanics Associates, LLC - Engineering Firms